Copaltite High Pressure and High Temperature

Copaltite High Pressure and High Temperature
Sealing Compound
Product Information
Copaltite Liquid is used for threaded connections and machined surfaces. It is a smooth
paste that is easily spreadable. Although normally used without gaskets, Copaltite Liquid
makes an excellent gasket dressing. The Liquid form is available in a 1 quart can or a 5 ounce
tube.
Copaltite Cement is for rough surfaces, warped flanges or unfinished parts. It is a thick paste
with a coarse texture which allows for it to fill gaps in scored, uneven surfaces. Copaltite
Cement is also used as a gun grooving compound. The Cement form is available in a 1 quart
can or a 5 ounce tube.
Used successfully on:
• Steam joints at 2,000 psi and 1200° F
• Flanges without gaskets up to 6,500 psi
• Threaded joints at 10,000 psi
Applications:
• Steam turbines
• Heat exchangers
• Pressure vessels
• Boilers
• Compressors
• Condensers
• Pressure gas lines
• Refrigeration lines
• Hydraulic systems
The United States Government, along with many industries world wide, has proven Copaltite an
unequaled sealing agent. Wherever a packing is required against pressure, heat, cold, gases,
acids, Freon, oil, benzene or gasoline, Copaltite is the premier product on the market. Under
the most exacting conditions, Copaltite out performs any other product. It adheres readily to
surfaces and its elasticity guarantees a perfect seal against vibration, expansion and
contraction leaks. For sealing threads, flanges and other fittings exposed to high temperature
and pressure, Copaltite is unexcelled.
• Effective in temperature range from -315° F to 1500° F.
• Cures quickly when heat of at least 300° F is applied.
• Possesses Anti-seize properties for very high temperature applications
• Low shrinkage and coefficient of expansion.
• Easy separation of joints after extended use at extremely high temperature and/or
pressure.
• Resists most chemicals. Copaltite is used on lines containing steam, ammonia,
hydrocarbons, refrigerants, hydraulic fluids, propane, brine, acids, and mild alkalis.
• Adheres to metals, ceramics, rubber and most plastics.
• Withstands severe vibrations and thermal shock.
• Completely meets Navy test requirements for use on marine turbines at 1200 PSI and
950° F (MIL-S-15204D).
• Copaltite sealants consistently out perform other high pressure and high temperature
pipe dopes.
Copaltite High Pressure and High Temperature
Sealing Compound
General Directions for Use
• A thin coat of Copaltite should be applied both surfaces to be sealed. The surfaces
should be clean and dry. All dirt, oil, grease or moisture should be removed with
gasoline or other solvent before applying Copaltite, as it has no affinity for foreign
matter and must secure a direct bond to the metal surface.
• Heat of at least 212°F must be applied to set Copaltite. At any temperature below
212°F, the set up time is too long to be practical. At 300°F, set up time is
approximately 30 minutes. Set up time is up to 4 hours for temperatures below 300°F.
• If a joint is to hold high pressure at an elevated temperature, heat should be applied
without pressure until the Copaltite has set.
• If using Copaltite for a steam application, apply it to the joint, tighten and heat the joint
by turning on the steam at little or no pressure for about six hours, preferably
overnight. The Copaltite seal joint will then withstand high temperatures and
pressures.
• If Copaltite has hardened, a wire brush and alcohol may be used to remove the
product.
• If Copaltite needs to be thinned, Copaltite liquid can be used to thin Copaltite Cement.
To thin Copaltite liquid, pure alcohol can be used.
• Copaltite should be stored in a cool, dry place. The shelf life is one year from date of
manufacture when stored at 72°F.
Copaltite High Pressure and High Temperature
Sealing Compound
Frequently Asked Questions
How thick should Copaltite be applied when used as a gasket coating?
A thin film of Copaltite should be applied when used as a gasket coating. The Copaltite should be
applied to both surfaces of the gasket and allowed to become quite tacky before tightening down the
surfaces.
How thick should Copaltite be applied without a gasket?
Copaltite should always be used sparingly. Only a sufficient amount to cover the flange or surface is
necessary. Excess material will be forced out when the head is tightened down or the surfaces brought
together.
Should the joint be made up tightly while the material is still moist or should it be permitted to
dry?
The joint should not be tightened down immediately. Sufficient time should be given for the thinner
content to evaporate. This will not only insure a better joint but will keep the Copaltite from being forced
out when the joint is tightened.
If Copaltite is used on flanges, should both faces be coated?
Yes, both faces of the flange should receive a very thin coat of Copaltite.
Will Copaltite freeze a joint after being in service for a long period of time?
No, Copaltite will remain plastic indefinitely, and all joints are easily broken with alcohol and a wire brush.
Will a wide range of temperature cause Copaltite to become hard and brittle?
Copaltite will remain plastic under any conditions with temperatures varying from -315°F to 1500°F.
When storing Copaltite, should any special precautions be taken?
It is important to store in a cool place away from heat or sunlight. In the event that a can is opened
repeatedly and a small is used, it is advisable to keep a thin film of methanol (pure alcohol) on top. This
will prevent Copaltite from drying out when coming in contact with the atmosphere.
How should the surface be prepared for Copaltite application?
All dirt, oil, grease or moisture should be carefully removed with gasoline before applying Copaltite, as it
has no affinity for foreign matter and must secure a direct bond to the metal surface.
Will extreme vibration, contraction or expansion impair the security of the joint?
No, the plastic quality of Copaltite prevents any cracking or breaking due to extreme vibration,
contraction or expansion.
In the event that it is necessary to thin Copaltite, what should be used?
For thinning Copaltite cement, Copaltite liquid should be used without exception. To thin Copaltite liquid,
pure methanol should be used. In no case should turpentine or other thinner be used.
How should heat be applied?
Externally applied heat can be accomplished with a heat gun, infrared lights, or an oven for small parts.
Care should be taken if an open flame such as a torch is used because Copaltite is flammable. If the
metal is heated at a remote distance from the Copaltite joint, the metal can be made to conduct heat to
the joint and affect a cure.
Are there any special instructions for using Copaltite on large diameter flanges?
Cover both faces with Copaltite cement of minimum thickness, after which bring the faces into contact
but do not tighten the joint for approximately one hour. Additional security may be obtained by slotting
both inside flange faces – the slot to be staggered.
How do I know how much Copaltite I need for my application?
1 quart of Copaltite covers 3,091 square inches. 1 tube of Copaltite covers 88 square inches. 10 quarts
covers exactly 20 square meters.
Copaltite High Pressure and High Temperature
Sealing Compound .
Instructions for sealing turbine horizontal joints
After casing has been lifted, clean upper and lower flange surface of all foreign matter. Be
sure surface area is clear, dry, and free of any oil. Use gasoline or any solvent to clean off
surface. Wipe clean and dry.

1. Grooved turbines with smooth surface flanges
   Apply thin film of liquid Copaltite to upper and lower flange surfaces, but not in groove.
   Allow to become tacky then lower casing and bolt down. This will make an actual tight
   joint without considering grooves.
   While turbine is being warmed up before being placed in operation, and while turbine
   is hot, a pressure gun capable of developing at least 4000 psi should be used for
   dispensing Copaltite cement into the grooves. Filling the grooves should be done
   around the entire turbine in order to secure a uniform and permanent joint. This forms
   a Copaltite cement key.
   When dispensing Copaltite cement into any one groove outlet, remove the nest plug
   (which we will call No. 1) in the direction the groove is being pumped. When the
   Copaltite begins to flow from No. 1 opening, close same and also remove gun and
   close opening. Start pumping into the next opening (which we will call No. 2), at the
   same time removing plug from No. 3 opening. Continue until all plugged openings
   have been pumped.
2. Grooved turbines with scored surface flanges
   In the event the flange surfaces are scored, then substitute Copaltite cement in the place
   of Copaltite liquid for making flange joint. Use Copaltite cement for pumping groove.